Fabric Dyeing Machine HT Unico

• Compared to conventional dyeing machines, the savings obtained from chemical, dye, water and process time can be determined as additional superiorities of the system
• Viable 1:3.5 bath ratio for knitted fabrics
• Consumed water and steam between 45-60% less relative to conventional machines depending on fabric and process type.
• Electricity consumption is between 25-35% less in comparison to conventional machines.
• Up to 20% less dosing time with advanced dosing system
• Enhanced energy savings due to reduced water, electricity and steam consumption.
• Decreased processing times due to rapid heating and cooling technology.
• Opportunity to recover your Initial Investment costs in minimal time.
• Lower water contamination with less water consumption and 20%-35% less chemical pollutants in waste water as well as lower water usage rates.
• Healthier choice for a cleaner environment.

Technical Specification of the Fabric Dyeing Machine

Material and Construction

Firstly, the machine uses stainless-steel materials for all metal parts, meeting the acid-resistant (EN 10028-7) standard and AISI 316L quality.
Additionally, the machine’s stainless plate materials come from European origins and hold certification.

Loading and Safety Features

Furthermore, each compartment includes one gear-type cover to load and unload goods, featuring a locking safety device with a pneumatic piston and a sight glass with stainless metal grill protection.
Inside the body, the machine has an installed illumination and washing system.
Meanwhile, the machine provides easy access through a Personnel Entry Cover on its side.

Valves and Discharge Systems

Moreover, the Fabric Dyeing Machine HT Unico incorporates a vacuum-preventer disco check valve in the body discharge, alongside a pressure switch, safety valve, and pressure transmitters.
Also, the machine includes a pneumatic on/off breathing and pre-discharge valve.
The machine features a water intake valve for operational needs.
For discharge, the machine offers a pump cold discharge and, optionally, a pump hot discharge.

Water Intake Options

Optionally, the Fabric Dyeing Machine HT Unico supports cold soft water intake.
Similarly, the machine can include hot soft water intake as an optional feature.
In addition, the machine allows liquid salt water intake as an option.
Likewise, the machine offers RO water intake as an optional feature.

Control and Efficiency Features

The machine includes a seam detection and cycle control system.
Furthermore, a flow meter measures total water consumption and the consumption per kg of fabric.
Therefore, the inner drum system reduces pilling and breakage.
A platform provides easy access to the towers with its outer drum and upper platform system.
Moreover, the proportional adjustable nozzle system ensures non-abrasive and break-free dyeing with maximum penetration.

Structural and Filtration Design

The J-BOX side walls consist of perforated sheet metal, while a 3 mm thick PTFE (Teflon) sheet covers the base.
Optionally, a circular and vertical type automatic filter system, along with a main circulation pump in the pressurizing line, enhances pump efficiency.
Finally, the machine offers a standard flat type, horizontal filter system at the bottom of the fabric loading chamber within the main body, ensuring a wide filtration area.

General Specification

• Belt-pulley, power transmission main circulation pump that can operate with liquor ratio.
• Nozzle system with step less pressure control.
• Heat exchanger; high nozzle pressure and heating gradient with no heat loss due to efficient, no-resistance discharge line design.
• Horizontal reserve tank saves space and emphasizes rapid transfer.
• Pure Teflon with a tempered, 3 mm thick expansion mechanism which minimizes friction coefficient with a special polishing process located in one piece on the J Box base.
• Dosing system that provides maximum dilution of chemicals and dyestuffs in the system with its patented design located in the main boiler.
• Paint and chemical containers with indirect heating and mixer.
• Inverter-controlled forward and reverse cloth unloading system.
• Large-diameter front cover and combined safety system.
• J-Box with increased capacity due to added depth.
• Advanced design J-Box enables dyeing of up to 250 kg of fabric in the 820 mm wide eye via its axial and radial marking systems.
• New collector design features an innovative new coil configuration directly in the flotte to avoid heat loss and enables easy assembly and disassembly.
• Patented sweeping system design extends the life of the heat exchanger by avoiding the merging of steam and water.
• Horizontal static filter system on the coil in the lower collector is easy to remove and clean.
• Large diameter tower inner drum with increased gripping surface helps attain higher fabric speeds.

Dimensions of the Fabric Dyeing Machine

Why Choose the Fabric Dyeing Machine HT Unico?

The Fabric Dyeing Machine HT Unico excels in sustainability and efficiency. Its low bath ratio and resource savings reduce costs and environmental impact. The durable stainless-steel build ensures longevity, while rapid ROI and advanced features like a proportional nozzle system make it ideal for eco-conscious textile manufacturers.