Tabular Compactor Machine

Introduction to the Tabular Compactor Machine

The Tabular Compactor Machine pre-shrinks and shapes natural fiber cylinder knitted fabrics like pure cotton, hemp, and wool. It achieves a pre-shrinking rate of up to 10%, with shrinkage generally controlled at 3%. This machine follows a technical flow:

Constant Tensionless Infeed → Four Wheels Overfeeding and Expanding → Steam Humidification → Double Felts Compacting → Cooling Air → Precise Folding, making it essential for high-grade fabric processing.

Features of the Compactor Machine

• Tensionless Feeding: The Tabular Compactor uses a constant tension feeding device with a photoelectric control system.
• Overfeeding System: Features four overfeeding wheels and a magnetic absorption separation shuttle, adjustable from 350-1600mm.
• Pre-Shrinking Mechanism: Includes steam medium drying cylinders, a 20mm thick high-temperature resistant blanket, and damping plates for effective shrinking.
• Control System: Driven by five reduction motors with frequency converter and PLC, operated via a human-machine interface.

Machine Construction

• Feeding Device: Includes a frame, active traction roller, R-type cloth storage box, sliding plate, pedal, and photoelectric control.
• Steaming Device: A double-layer stainless steel structure for humidification.
• Conveyor Belt: A Teflon ring net ensures slip-free fabric transport without tension.
• Stacking Mechanism: Features reciprocating cloth guiding rollers, cloth pressing rods, a lifting platform, and a hydraulic system that auto-descends for precise folding.

Technical Parameters

• Working Width: 1450mm (cylinder length 1550mm)
• Machine Speed: 3-30 m/min
• Technical Speed: 15-20 m/min (depends on process)
• Steam Box Consumption: 60-100 kg/hour
• Cylinder Temperature: 120°C-180°C
• Temperature Control Precision: ±1°C
• Cylinder Heating Pattern: Steam (4-6 kg/cm², 80-100 kg/H), Electric Oil (25-30 kW/H), Circulation Oil (30,000-50,000 kcal/H)
• Machine Power: Steam Heated (10 kW), Electric Oil (46 kW), Circulation Oil (10 kW)
• Dimensions (L×W×H): 6400×2750×2250mm
• Weight: 4.5 tons

Why Choose the Tabular Compactor Machine?

The Tabular Compactor Machine delivers precise pre-shrinking and shaping for high-grade fabrics. Its advanced features, like the tensionless feeding and PLC-controlled operation, ensure quality and efficiency. With a glossy, soft finish and stable shrinkage, it’s ideal for textile manufacturers focused on premium fabric processing.