Soft Flow Dyeing Machine

Soft Flow Dyeing Machine

Soft Flow Dyeing Machine, As the dyeing industry increasingly deals with high-density and low GSM fabrics, conventional downward and upward overflow jet dyeing machines often produce defects such as scratches, laser marks, and fabric twists. This Dyeing Machine is designed to eliminate these issues. Featuring a winch-free design, this machine avoids friction-related damage caused by traditional winch systems. Leveraging our strong R&D capabilities, we’ve significantly enhanced the quality and performance of this model, effectively eliminating problems like fabric twisting and scratching. With a large capacity and a low liquor ratio as low as 1:5, it leads the market in efficiency and adaptability—especially for high-density, delicate synthetic fiber fabrics.

Key Features

Winch-Free Operation: This machine operates without a winch, eliminating fabric scratches caused by winch-fabric friction. It also prevents entanglement of lightweight and thin fabrics during high-speed processing.

Optimized Fabric Chamber System: The improved fabric chamber and stacking system design ensures the fabric is arranged neatly and evenly, avoiding chaotic distribution and entanglement inside the chamber.

Superior Fabric Adaptability: This model handles a wide range of high-density and low GSM synthetic filament fabrics with ease, including nylon spinning, polyester spinning, and similar materials.

Specialized Chamber & Nozzle Design

• The custom fabric chamber reduces friction between the fabric and the inner cylinder, minimizing surface damage like scratches.
• Twist-Free Operation: Specially engineered nozzles and loading tubes help prevent fabric twisting, reducing defects such as creases and color patches.

High Capacity, Low Liquor Ratio

With a robust chamber and optimized stacking system, this machine offers:

• Single tube capacity: Up to 300 kg
• Double tube capacity (per machine): Up to 600 kg (exceeding the market average of 500 kg)
• Liquor ratio: As low as 1:5, enabling significant water and chemical savings

Eco-Friendly & Energy Efficient

For woven polyester fabrics using disperse dyes (dark color):

• Water consumption: ~30 tons/ton of fabric
• Power consumption: ~160 kWh/ton of fabric
• Steam usage: ~1.4 tons/ton of fabric
• Auxiliaries: Up to 30% savings

Technical Specifications

• Number of Tubes: 1/1, 2/2, 4/4
• Capacities (Kg): 60, 100, 150, 300, 600, 1200
• Total Power (kW): 13, 22, 40, 60