Online Intelligent Measurement & Control of Solution Concentration

The Online Intelligent Measurement & Control of Solution Concentration system helps textile manufacturers maintain precise chemical concentrations during finishing processes. It uses advanced online monitoring technology to measure solution concentration continuously and adjust chemical dosing automatically. As a result, the system keeps softener or oil concentrations stable throughout production. This consistency ensures a uniform fabric feel, improves product quality, and reduces chemical waste. In addition, the intelligent PLC control system provides high measurement accuracy and simple operation. Therefore, manufacturers can improve efficiency, save energy, and achieve stable production results.

Online Intelligent Measurement & Control of Solution Concentration

The Online Intelligent Measurement & Control of Solution Concentration system helps textile manufacturers maintain precise chemical concentrations during finishing processes. It works with setting machines that apply softener oil and other finishing agents directly to wet fabrics.

The online measurement and control device monitors solution concentration in real time and responds immediately to any changes. It automatically adjusts the dosing process to maintain a stable concentration throughout production. As a result, the system keeps the softener oil concentration consistent from the beginning to the end of each production run.

This consistent concentration delivers a uniform fabric feel, improves product quality, and increases production yield. Moreover, it eliminates risks associated with uneven or unstable chemical concentrations.

Kelun develops efficient solutions that support energy conservation, environmental protection, and emission reduction. In addition, this intelligent system helps manufacturers improve quality, increase productivity, and achieve more reliable textile finishing results.

Technical Parameter

• Measurement and control precision: 0.1%
• Liquid circulation: Cylinder diaphragm pump, electric diaphragm pump
• Operation interface: Touch screen
• Power: 0.37kW
• Air pressure: 6bar
• Material: SUS304

Instructions

• Before starting the machine, prepare the material tank with a solution of appropriate concentration and set the initial values;
• After normal startup, the soft oil in the solution will be absorbed by the cloth and become diluted;
• Real-time concentration can be monitored at any time through an intelligent online solution concentration detector;
• When the monitored concentration is lower than the user-set initial value, the PLC sends a signal to start the feeding pump, injecting the raw material into the circulation pipeline to keep the solution concentration close to the user-set value, ensuring a consistent feel for the fabric from top to bottom;
• This feeding method is convenient, intuitive, and easy to operate, making it suitable for users who require a high level of dexterity.

Why Choose Online Intelligent Measurement & Control of Solution Concentration?

Maintaining a stable chemical concentration is essential for achieving consistent textile finishing quality. Therefore, this intelligent system monitors solution concentration in real time and adjusts chemical dosing automatically whenever required.

Moreover, the system delivers measurement accuracy of up to 0.1%. It continuously detects concentration changes and activates the dosing pump immediately when necessary. As a result, manufacturers can prevent concentration fluctuations that may cause uneven fabric feel, quality defects, or unnecessary chemical consumption.

In addition, the PLC control system and touch-screen interface make operation simple and reliable. Operators can monitor performance easily and make adjustments quickly whenever needed.

Furthermore, the system maintains a consistent concentration from the start to the end of production. Consequently, manufacturers can improve product quality, increase productivity, and reduce reprocessing costs. At the same time, they can lower chemical consumption and operating expenses.

Finally, the system supports energy-saving production and environmentally responsible manufacturing practices. Therefore, it helps textile mills achieve both sustainability goals and long-term operational efficiency.