Automatic Untwisting Rate Profile of Water Rolling Combined Machine

Introduction

The Automatic Untwisting Rate Profile Water Rolling Combined Machine integrates dehydration, slitting, clearing, washing, untwisting, and water squeezing into one efficient textile processing system. It simplifies the production process, reduces manual handling, and improves overall productivity. Its advanced tension control system helps minimize fabric tension, wrinkles, and uneven dewatering. PLC control makes operation simple, while the machine can reach speeds of up to 100 m/min. With stainless-steel construction and adjustable squeezing pressure, it provides reliable and consistent fabric processing for modern textile production.

Technical Parameter

• Dehydration, slitting / clearing, washing, and several processes are integrated together. The process flow is simplified, the manpower is saved and the production efficiency is improved;
• Avoids the problems of uneven dewatering and wrinkles caused by centrifugal dewatering;
• Complete-set tension control system: over-feeding device of untwisting head, blowing device, drawing roller and tension releasing unit. The speed between roller and tension releasing unit can be slightly adjusted to reduce fabric tension;
• New roller can ensure more stable guidance and less tension for the fabric;
• New detector with high resolution and broad detection range can automatically detect drop needle on the fabric;
• Squeezer adopts high-quality rubber material, and the pressure can be adjusted to ensure the squeezing water is colorless;
• PLC controls the machine, and the operation is simpler. A machine only needs one person to operate, which greatly saves manpower.
• The speed of the whole machine is fast, up to 100 meters per minute, and the production efficiency is very high.

Washing Technology

• Deep cleaning: With an efficient washing system, it can completely remove impurities, stains and grease from the fabric. For example, using high-pressure water jets.
• Gentle washing: While ensuring the cleaning effect, it focuses on the gentle treatment of the fabrics to avoid damage to the fabrics due to the over-aggressive washing process.
• Water-saving and energy-saving: The use of advanced water recycling systems and energy-saving technologies can effectively reduce water and energy consumption.

Squeezing Water Technology

• Efficient water squeezing: Equipped with a powerful squeezing device, it can quickly and effectively remove the moisture in the fabric and improve the drying speed of the fabric. For example, high pressure rollers or vacuum adsorption are used to squeeze the fabric so that the moisture content of the fabric is reduced to a suitable range.
• Evenly squeeze water: Ensure the uniformity of the squeeze water to avoid affecting the quality of the fabric due to incomplete localized pressurization.
• Adjustable pressure: The pressure of the squeezing device can be adjusted according to different fabric materials and thicknesses to meet different production needs. The operator can flexibly adjust the squeezing pressure according to the actual situation to ensure the squeezing effect and at the same time, avoid excessive squeezing on the fabric.

Technical Parameter

• Roller Width: Standard width 2500
• Fabric Width: Max width 2400
• Color: Brushed stainless steel color
• Voltage: 380V
• Frequency: 50Hz
• Max Speed: 100m/min
• Material: All standard stainless steel S304 (or on client’s requirements)
• Air Pressure: 6 bar

Why Choose the Automatic Untwisting Rate Profile?

Choose this Automatic Untwisting Rate Profile of Water Rolling Combined Machine for efficient fabric preparation with fewer processing stages, lower labor requirements, and improved fabric quality. Its integrated dehydration, untwisting, washing, slitting, clearing, and squeezing functions simplify production and reduce equipment requirements. The complete tension control system uses over-feeding, blowing, drawing, and tension-release units to reduce fabric stress and help prevent wrinkles. A high-resolution detector can automatically identify dropped needles, supporting better fabric quality control. The adjustable rubber squeezing roller removes water evenly while allowing operators to set pressure according to fabric type and thickness. Its efficient washing system supports deep yet gentle cleaning, while water-saving technology helps reduce resource consumption. With PLC control, one operator can manage the machine, and speeds can reach 100 m/min for high productivity.